Category Archives: Bicycle Construction

Trial Fit:

Today I reached a significant milestone in the design and construction of the new bicycle. I put the major components together this afternoon for a trial fit. There is a photograph of the new bicycle on the blog. The components are the wheels with tires, the front fork, the main frame with a small front sub frame and the rear suspension frame its Fox Vanilla Shock and one seat. Continue reading Trial Fit:

Rage Over a Lost Penny

I guess I know about how Beethoven felt when he wrote the piano rondo, (“Rondo alla ingharese quasi un capriccio in G major, Op. 129”, better known as “Rage over a Lost Penny”.) I have been making little doo-dahs for the new bicycle. I needed a dozen or so braze-on binder bosses and a dozen or so water bottle bosses. What I have been doing on the cold mornings is to get in my trailer with the electric heater. I set up the Smithy Lathe with a steel rod and start turning out bosses. Today I was finishing up some water bottle bosses. They are three eights of an inch in diameter necked down to nine thirty-seconds. They are about five sixteenths of an inch long and are drilled and tapped for a five millimeter bolt. I whack it off with the hack saw and dress it up a bit with a file. It takes me about fifteen minutes to create each one. Continue reading Rage Over a Lost Penny

First Frame Cut

We now have the coach cleaned up so it is time to get down to the business of building the new bicycle. I have been picking away around the edges for 20 months now. I have the wheels built, one and a half seats built and a bit of the rear suspension built. I have been toting all of the component parts around in the trailer for almost 12,000 miles. I have drawn and redrawn the plans a half dozen times to incorporate the latest ideas or eliminate some interference or another. It is time to fish or cut bait. Continue reading First Frame Cut